B4C

Boron carbide · tetraboron carbide, Tetrabor, Norbide

B4C is boron carbide, a very hard covalent ceramic made of boron and carbon and a thermodynamically stable phase of the boron–carbon system. It belongs to the carbide hard-materials family and combines very high hardness, low density and strong neutron absorption. Electronically it is a p-type semiconductor.

Crystal structure of B4C (trigonal, R-3m (No. 166))
Ground-state structure · Materials Project
Overview

About Boron carbide

What is B4C and what structure does it have?

Boron carbide is a boron-rich covalent carbide with a rhombohedral crystal structure. It is built from twelve-atom icosahedral clusters (ideally B11C) that bond directly to each other and are bridged by three-atom linear chains (ideally C–B–C). It is not a single fixed-composition compound: it has a broad homogeneity range in which the boron-to-carbon ratio varies while the icosahedral framework stays the same. B4C is the nominal formula, close to the carbon-rich end of that range. This rigid, strongly bonded framework is what gives it its extreme hardness.

What is boron carbide used for?

Boron carbide is used where extreme hardness and low density matter most. Its best-known use is as a ceramic strike face in lightweight body armor and vehicle armor. Because it resists wear, it is also made into grit-blasting and water-jet cutting nozzles, wire-drawing dies, hard ceramic bearings, and grinding and lapping powders. The boron-10 isotope absorbs neutrons strongly, so boron carbide is widely used in nuclear reactors for control rods and neutron shielding.

How stable and synthesizable is B4C?

Boron carbide is a thermodynamically stable phase and is made on an industrial scale. The standard method is carbothermal reduction: boric acid or boron oxide is reacted with carbon in electric furnaces at high temperature. It can also be made by reducing boron oxide with magnesium in the presence of carbon, or by reacting the elements directly. Strong directional covalent bonds slow down diffusion, so making fully dense parts usually needs hot pressing, hot isostatic pressing, or sintering aids.

Is B4C a conductor, semiconductor, or insulator?

Boron carbide is a semiconductor across its whole composition range, and it is normally p-type. Its electrical conduction is unusual: charge moves by thermally activated hopping of self-trapped carriers (small polarons or bipolarons), not by ordinary band transport. Its high-temperature thermoelectric behaviour has attracted interest for this reason. Refractory transition-metal carbides such as HfC and ZrC are quite different, because they conduct electricity like metals.

How does B4C compare to SiC, HfC, ZrC, and related carbides?

Compared with silicon carbide, boron carbide is harder and noticeably less dense. Silicon carbide is generally cheaper to produce and process. Hafnium carbide and zirconium carbide are metallic conductors with ultra-high melting points, unlike the covalently bonded, semiconducting boron carbide.

At a glance

Key Properties

Cross-validated computational properties for Boron carbide, aggregated across 5 databases.

Band Gap

1.51–3.24 eV
Range across DFT structures · ground state: wide gap

Energy Above Hull

0.000 eV/atom
Best (lowest) across sources

Stability

Stable
3 DFT sources

Structures

72
5 databases, 16 space groups
Validation

Cross-Source DFT Agreement

How well independent DFT databases agree on the thermodynamics of B4C. Tight agreement means computed properties can be trusted without re-running calculations.

Agreement Score

0.85 / 1.00
Trust tier: high

Hull Spread

0.037 eV
EAH spread across sources

Sources Compared

3
jarvis, materials_project, oqmd

Space Group Consensus

Mixed (most: R-3m (No. 166))
Crystallography

Reported Structures

Lowest-energy structures reported for B4C, ranked by energy above hull.

Space GroupCrystal SystemBand Gap (eV)E above hull (eV/atom)E/atom (eV)Density (g/cm³)
Cm (No. 8)monoclinic3.240.0000-7.9972.54
——1.650.0366-0.031—
R-3m (No. 166)trigonal1.660.0369-0.054—
R-3m (No. 166)trigonal1.510.0812-7.9162.49
P1 (No. 1)triclinic0.000.0973-7.9002.43
——0.000.86730.800—
R-3m (No. 166)trigonal0.000.9018-7.0951.99
R-3m (No. 166)trigonal0.001.03250.942—
R-3m (No. 166)trigonal0.001.0526-6.9441.24
——0.001.26911.201—
P1 (No. 1)triclinic0.001.3735-6.6242.43
C2 (No. 5)monoclinic———2.49
Uses

Applications

Where Boron carbide is used.

Personal and vehicle ballistic armorGrit-blasting and water-jet cutting nozzles and wear-resistant componentsNuclear control rods and neutron shieldingGrinding, lapping, and polishing abrasivesHard ceramic bearings and wire-drawing dies
Intellectual Property

Patent Landscape

6 patents reference B4C or close compositional variants.

PatentTitleAssigneeGranted
7550029Recycling method for Al—B4C composite materials——
8377369Density and hardness pressureless sintered and post-HIPed B4C——
5039633B4C/Al cermets and method for making same——
11906010Sacrificial materials to improve chemical vapor infiltration of B4C loaded preforms——
11795111Electro-conductive B4C-TiB2 composite ceramic and preparation method thereof——
11364654Indirect additive manufacturing process for producing SiC—B4C—Si composites——
Reference

Frequently Asked Questions

Common questions about Boron carbide, answered from cross-validated data and the published literature.

Is boron carbide harder than diamond?

No. It is one of the hardest known materials, but it ranks behind diamond and cubic boron nitride.

More questions
Why is B4C used in body armor?
It combines very high hardness, which helps break up high-velocity projectiles, with low density, which keeps armor weight down.
Does boron carbide absorb radiation?
Yes. Its boron-10 content gives it a large absorption cross section for thermal neutrons, so it is used in nuclear reactor control rods and neutron shielding.
Is B4C electrically conductive?
It is a p-type semiconductor that conducts by hopping of localized charge carriers. Transition-metal carbides such as ZrC and HfC, by contrast, conduct like metals.
Can B4C be sintered easily?
No. Its strong covalent bonds strongly limit atomic diffusion, so dense parts usually need hot pressing, hot isostatic pressing, or sintering aids.
What is B4C?
Boron carbide is an exceptionally hard, stable ceramic compound used primarily for its durability in protective and abrasive applications.
What is B4C used for?
Boron carbide (B4C) is used in ballistic armor, abrasive blasting nozzles, nuclear reactor control rods, ceramic armor plating, and wear-resistant industrial components.
What is the band gap of B4C?
Boron carbide (B4C) has a DFT-computed band gap of 1.51–3.24 eV across 72 reported structures. Standard DFT underestimates band gaps, so the measured gap is typically larger.
Is B4C a metal, semiconductor, or insulator?
DFT predicts a wide band gap of up to 3.24 eV (an insulator or wide-band-gap material).
Is B4C thermodynamically stable?
Yes — Boron carbide (B4C) sits on the convex hull (energy above hull 0 eV/atom), i.e. stable.
What is the crystal structure of B4C?
The reference structure of Boron carbide (B4C) is trigonal symmetry, space group R-3m (No. 166).
How many polymorphs of B4C are known?
72 structures of B4C are reported across 5 databases, spanning 16 distinct space groups.
What elements does B4C contain?
Boron carbide (B4C) contains B and C (2 elements).
Where does the data for B4C come from?
B4C data is cross-referenced from materials_project, oqmd, jarvis, mpaloe.
Explore

Related Compounds

Other Carbide Hard Materials in the database.

Data sources & attribution
  • materials_project — Data from the Materials Project (materialsproject.org). Cite: Jain et al., APL Materials 1, 011002 (2013). (CC-BY-4.0)
  • oqmd — Data from the OQMD (oqmd.org). Cite: Saal et al., JOM 65, 1501 (2013); Kirklin et al., npj Comp. Mater. 1, 15010 (2015). (CC-BY-4.0)
  • jarvis — Data from JARVIS (jarvis.nist.gov), NIST. Cite: Choudhary et al., npj Comp. Mater. 6, 173 (2020). (LicenseRef-US-Gov-PD)
  • mpaloe — Data from MP-ALOE. Cite: Kuner et al., npj Comput. Mater. (2025), doi:10.1038/s41524-025-01834-9.

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