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Invention candidates relevant to Noveon Magnetics

Recycled sintered NdFeB magnets — fresh $215M

Noveon makes finished sintered magnets from recycled feed and just raised $215M. Its edge is sourcing and Dy/Tb exposure — exactly where a recovery/exposure-mapping layer pays off.

Why nowNoveon has just closed $215M to scale a recycled-magnet model whose binding constraints are Dy/Tb feed management and supply-chain concentration, and the window to lock in heavy-rare-earth separation IP and a defensible exposure-mapping position will narrow as export controls tighten and competitors move on the same secondary-feed streams.

What Lattice Graph could do for Noveon Magnetics

Lattice Graph operates a computational materials-discovery platform built around a knowledge graph that spans millions of compositions, connecting crystal structure, electronic and thermodynamic properties, synthesis history, and patent status in a single governed graph. For a rare-earth magnet manufacturer, the practical payoff is that any Dy/Tb-lean candidate magnet composition, any proposed recovery chemistry for magnet leachate, and any sorbent ligand design can be interrogated across that graph for stability evidence, synthesis precedent, and IP exposure simultaneously rather than through three separate research workflows. Candidate materials are validated by running multiple independent physics engines in parallel. Machine-learning interatomic potentials including MACE and CHGNet, together with DFT calculations, produce phonon-stability and thermodynamic-stability verdicts that only advance when independent methods agree. For Noveon, this consensus approach matters most when screening Dy/Tb-lean magnet compositions for coercivity and thermal stability, and when evaluating new ligand designs for heavy-rare-earth selectivity in a leachate environment where slight coordination-chemistry differences between Dy, Tb, and the dominant Nd fraction determine whether a sorbent is commercially viable. A third layer that separates Lattice Graph from standard computational screens is the atlas of labeled negative results. The platform holds tens of thousands of documented failed experiments, the kind of data that rarely appears in publications or commercial datasets, giving every discovery campaign the ability to avoid dead ends that have already been run internally. Coupled with freedom-to-operate screening across our indexed corpus of materials patents, every composition or process route that emerges from a Lattice Graph campaign arrives with both a physics-grounded stability case and a preliminary IP screen, which is exactly what an OEM customer or investor diligence team needs before committing to a qualified recycled-magnet supply chain.

Why these invention candidates are relevant to Noveon Magnetics

Noveon Magnetics has built its commercial thesis on something structurally difficult to replicate: a magnet-to-magnet recycling process that produces qualified sintered NdFeB from end-of-life and swarf feed rather than virgin mined rare earths. That model shortens the supply chain and reduces dependence on a primary production base that is geographically concentrated and increasingly subject to export controls. The $215M raise signals that Noveon is moving from proof-of-concept into scaled manufacturing, and the pressures that come with that transition are well defined: feed volume and quality, management of dysprosium and terbium content in high-coercivity grades, and a need to tell a credible, data-backed story about how each of those risks is contained. Lattice Graph fits Noveon at the exact point where those pressures are hardest to address with internal R&D alone. The platform's critical-mineral recovery and recycling separations portfolio includes a Dy/Tb-selective ion-imprinted resin scoped specifically to NdFeB magnet leachate, an integrated magnet-recycling flowsheet, and supporting assets for recovering co-product value from process streams. These are not adjacent technologies adapted to the magnet space; they were developed around the specific chemistry of heavy-rare-earth separation from the mixed-lanthanide leachates that magnet recycling produces. For a company scaling a process that generates exactly that stream, licensing or co-developing around those assets is faster and more capital-efficient than building proprietary separation chemistry from scratch. The data layer reinforces this fit. Noveon's feedstock scouting, Dy/Tb exposure quantification, and freedom-to-operate work on Dy/Tb-lean compositions all require the kind of structured, cross-referenced intelligence that a governed materials knowledge graph provides. Live supply-risk data, mineral-deposit concentration indices, and composition-level patent whitespace screening turn Noveon's two largest strategic risks into managed, evidence-backed positions rather than narratives. That evidence is what separates a credible recycled-magnet scale-up story from one that stalls in OEM qualification or investor scrutiny.

Noveon Magnetics business lines

  • →Recycled sintered NdFeB magnets
  • →Magnet-to-magnet recycling
  • →Dy/Tb-lean magnet chemistries
  • →$215M scale-up

Where we fit

Fresh capital on a recycled-feedstock model means your risk is feed sourcing and Dy/Tb exposure. The Dy/Tb exposure map (supply-risk API) plus recovery/separation assets de-risk feedstock scouting and the heavy-rare-earth substitution story.

Why nowNoveon has just closed $215M to scale a recycled-magnet model whose binding constraints are Dy/Tb feed management and supply-chain concentration, and the window to lock in heavy-rare-earth separation IP and a defensible exposure-mapping position will narrow as export controls tighten and competitors move on the same secondary-feed streams.

The Lattice Graph fit for Noveon Magnetics

Noveon Magnetics has built its commercial thesis on something structurally difficult to replicate: a magnet-to-magnet recycling process that produces qualified sintered NdFeB from end-of-life and swarf feed rather than virgin mined rare earths. That model shortens the supply chain and reduces dependence on a primary production base that is geographically concentrated and increasingly subject to export controls. The $215M raise signals that Noveon is moving from proof-of-concept into scaled manufacturing, and the pressures that come with that transition are well defined: feed volume and quality, management of dysprosium and terbium content in high-coercivity grades, and a need to tell a credible, data-backed story about how each of those risks is contained. Lattice Graph fits Noveon at the exact point where those pressures are hardest to address with internal R&D alone. The platform's critical-mineral recovery and recycling separations portfolio includes a Dy/Tb-selective ion-imprinted resin scoped specifically to NdFeB magnet leachate, an integrated magnet-recycling flowsheet, and supporting assets for recovering co-product value from process streams. These are not adjacent technologies adapted to the magnet space; they were developed around the specific chemistry of heavy-rare-earth separation from the mixed-lanthanide leachates that magnet recycling produces. For a company scaling a process that generates exactly that stream, licensing or co-developing around those assets is faster and more capital-efficient than building proprietary separation chemistry from scratch. The data layer reinforces this fit. Noveon's feedstock scouting, Dy/Tb exposure quantification, and freedom-to-operate work on Dy/Tb-lean compositions all require the kind of structured, cross-referenced intelligence that a governed materials knowledge graph provides. Live supply-risk data, mineral-deposit concentration indices, and composition-level patent whitespace screening turn Noveon's two largest strategic risks into managed, evidence-backed positions rather than narratives. That evidence is what separates a credible recycled-magnet scale-up story from one that stalls in OEM qualification or investor scrutiny.

Portfolio fit for Noveon Magnetics

Noveon's matched portfolio, the critical-mineral recovery and recycling separations portfolio, is the closest alignment in the Lattice Graph holdings to a magnet recycling operation. The highest-priority asset is the ion-imprinted phosphonate-bis-picolinamide resin designed for dysprosium and terbium separation from magnet leachate, which is the precise stream a sintered-NdFeB recycler generates when it dissolves end-of-life or swarf feed. Its predicted Dy/Tb separation factors and its Dy/Nd factors are high enough to enable meaningful heavy-rare-earth fractionation from a mixed lanthanide leachate without the full reagent inventory and capital footprint of conventional solvent-extraction cascades. That makes it a realistic fit for a manufacturer that wants to control Dy/Tb routing at plant scale but is not trying to build a primary rare-earth refinery. The integrated flowsheet platform extends that asset to system level. It combines a magnet-recycling separation train with other recovery cascades into a single integrated set of system claims, in the form Noveon might deploy if it brought heavy-rare-earth grade management in-house: a simulation-screened end-to-end process design from leachate to separated Dy/Tb fraction rather than a collection of point solutions that must be independently integrated. As Noveon adds lines with its new capital, owning or licensing an integrated cascade, simulation-screened and awaiting bench validation, would protect the recovery-to-product chain and strengthen the vertical-integration story that OEM customers and the investors behind the $215M want to see. The universal chelating-resin platform rounds out the portfolio match by addressing what happens to the rest of the leachate. A single crosslinked resin with interchangeable binding groups can recover a broad range of critical oxocations from the same industrial streams. For Noveon, minor metals and impurities in its process streams represent byproduct value that currently exits as cost. A configurable recovery platform lets the company turn those streams into additional revenue as throughput scales, broadening from pure magnet manufacturer toward a recycling-capable, byproduct-monetizing operation without requiring separate development programs for each target element.

Discoveries we'd license to Noveon Magnetics

See the full portfolio →

Selected from our discovery portfolio and weighted to Noveon Magnetics's programs — each with a computational evidence dossier. Open any for the full technical read.

★ FlagshipSimulation-screened

Sterically hindered catecholate resin for selective germanium recovery from zinc-refinery residue

3,5-di-tert-butylcatechol resin with predicted Ge/Zn separation factors of 500–5,000 at pH 1–3 (quantum-chemistry estimate), proposed for direct germanium extraction from acidic zinc-smelter waste streams.

Blocking patents listedDTBC-PS-DVB
critical-minerals recoveryDetails →
StrongSimulation-screened

Ion-imprinted phosphonate-bis-picolinamide resin for dysprosium and terbium separation from magnet leachate

A cavity-imprinted polymer bearing a structurally defined BPDPA-P ligand achieves predicted Dy/Tb separation factors of 4–8 per pass and Dy/Nd factors of 30–100, reducing solvent inventory versus conventional SX cascades.

Preliminary screen onlyBPDPA-P
rare-earth recyclingDetails →
StrongSimulation-screened

Integrated flowsheet platform combining critical-mineral recovery, battery recycling, and advanced packaging

System-level claims covering a germanium-antimony-gallium recovery cascade, a magnet-recycling separation train, a battery-recycling closed loop, and a glass-core packaging dielectric stack — all from a unified technology portfolio.

Preliminary screen only
critical-minerals recoveryDetails →
★ FlagshipChecked by 1 ML potential

Rare-earth disilicate dielectric platform for glass-core and redistribution-layer applications

Y2Si2O7 and Lu2Si2O7 with computed (Materials Project DFPT) static permittivity of about 9–10, proposed as dielectrics for glass-core and redistribution-layer packaging.

Blocking patents listedY2Si2O7
advanced semiconductor packagingDetails →
StrongSimulation-screened

Universal chelating-resin platform for recovering critical minerals from industrial process streams

A single crosslinked resin with interchangeable binding groups is designed to recover germanium, antimony, tin, vanadium, molybdenum, tungsten, and other critical oxocations from zinc, copper, and Bayer streams; selectivity computed for Ge and Sb only, unmeasured.

Preliminary screen only
critical-minerals recoveryDetails →
StrongSimulation-screened

Thioglycolate leach process for selective antimony recovery from copper smelter byproducts

A controlled pH/redox window (pH 3–7, –0.30 to +0.15 V) using thio-carboxylate lixiviants is predicted to separate Sb(III) from arsenic (no leach run yet) without the hazardous off-gases of alkaline-sulfide processes.

Blocking patents listed
critical-minerals recoveryDetails →

Why these fit Noveon Magnetics

Ion-imprinted phosphonate-bis-picolinamide resin for dysprosium and terbium separation from magnet leachate →

This asset is the most direct match in the Lattice Graph portfolio to Noveon's core operational challenge. It is designed specifically for Dy/Tb separation from NdFeB magnet leachate, achieving predicted Dy/Tb separation factors of 4 to 8 per pass and Dy/Nd factors of 30 to 100, which is the selectivity range needed to fractionate the mixed lanthanide streams a magnet-to-magnet recycler produces. Licensing or co-developing around this asset lets Noveon manage heavy-rare-earth content at plant scale without the reagent inventory and capital burden of a full solvent-extraction refinery, and it has had a preliminary FTO screen only (not a freedom-to-operate opinion).

Integrated flowsheet platform combining critical-mineral recovery, battery recycling, and advanced packaging →

This system-level asset packages an explicit magnet-recycling separation train into an integrated feed-to-product flowsheet, which is the form Noveon would deploy if it took Dy/Tb grade management fully in-house. Rather than stitching together individual point technologies, Noveon could license a single simulation-screened cascade from leachate inlet to separated heavy-rare-earth fraction, subject to bench validation. As the $215M scale-up adds production lines, an end-to-end flowsheet, once bench-validated, could protect the recovery chain, simplify OEM qualification conversations, and strengthen the vertically integrated recycled-magnet narrative.

Universal chelating-resin platform for recovering critical minerals from industrial process streams →

A single crosslinked resin with configurable binding groups that recovers a broad set of critical-mineral oxocations from industrial streams, including the zinc and copper process environments relevant to Noveon's adjacent feedstock supply chain. For Noveon, this is the co-product value play: magnet leachates and process streams carry recoverable minor metals, and one platform resin lets the company convert those into saleable outputs instead of waste as volumes grow. The estimated addressable market of $1 to 5 billion reflects the breadth of streams the platform covers, and a preliminary FTO screen only (not a freedom-to-operate opinion) is the starting point for building it into Noveon's recovery plant design.

Gallium recovery platform for alumina refinery Bayer-process liquor →

Gallium recovery is relevant to Noveon as a strategic adjacency: gallium is a supply-critical element that appears in co-product streams from several of the industrial processes that intersect with rare-earth and base-metal refining. This platform offers three independently licensable sorbent designs with predicted (computed, not measured) selectivity in high-alkalinity environments, illustrating the breadth of the critical-mineral recovery separations portfolio Noveon would be accessing. It also signals the type of modular, co-product-monetization technology that can grow alongside a recycling-first manufacturer without requiring a new development program for each element of interest.

The challenge

Name a computational feat you think we can't do.

Name a Dy/Tb separation target you believe no computational platform can prescribe from first principles: Noveon generates a mixed-lanthanide leachate from sintered NdFeB scrap in which the Dy-to-Nd mole ratio typically sits below 5 percent, yet the economics of high-temperature magnet grades depend on fractionating that minority Dy fraction to better than 95 percent purity. Lattice Graph will take that specific feed composition, run ligand-field and coordination-geometry calculations across the ion-imprinted phosphonate-bis-picolinamide resin family and a set of alternative ligand scaffolds, cross-validate selectivity predictions with multi-engine stability calculations, screen every candidate ligand against the full 300,000-plus patent corpus for freedom to operate, and return a ranked shortlist of synthesis targets with predicted Dy/Tb and Dy/Nd separation factors, thermodynamic binding-energy confidence intervals from consensus physics, and a preliminary IP screen — before a single gram of resin is synthesized.

Send us a challenge →

APIs & data for Noveon Magnetics

Live data and API products running on our production platform — licensed to your team, with full schemas and access terms on request.

Three data products are directly relevant to Noveon's two binding risks. The Supply and Conversion-Routes Intelligence product quantifies Dy and Tb exposure at the element level, mapping waste-to-product conversion routes, captivity pairs, and supply predictions backed by falsifiable logic rather than analyst opinion. For Noveon's sourcing and strategy teams, this turns the Dy/Tb exposure question from a narrative into a structured, auditable data position: one that can be updated as export-control regimes shift, as secondary feed availability changes with EV adoption curves, and as the competitive landscape for magnet-leachate processing develops. The Mineral-Deposit and Critical-Minerals product adds geographic and concentration context, drawing on more than 300,000 USGS deposit records with Herfindahl-Hirschman Index concentration scores and per-element criticality tiers. That is the dataset that lets Noveon quantify precisely how concentrated primary Dy/Tb supply is, which is the empirical backbone of the recycled-feed value proposition to OEM customers who need supply diversity documentation. The freedom-to-operate and patent-whitespace screening product provides claim-level IP analysis across our indexed corpus of materials patents. Before licensing or building around the Dy/Tb separation resin or the integrated magnet-recycling flowsheet, Noveon can run composition- and process-level screens to confirm that its grade-management and recovery chemistry sits in genuinely clear whitespace, and to identify adjacent whitespace for Dy/Tb-lean magnet compositions it may want to protect as part of a broader IP strategy. Taken together, the three products give Noveon a live intelligence layer covering feedstock geography and supply concentration, element-level conversion-route economics, and IP position, replacing three separate vendor relationships with a single governed data platform that shares the same knowledge graph as the discovery and separation assets.

Supply & Conversion-Routes Intelligence

Waste→product conversion routes, captivity pairs, element-level supply risk, and falsifiable supply predictions.

Mineral-Deposit & Critical-Minerals

304,632 USGS MRDS deposits with HHI concentration, criticality tiers, and per-element critical-minerals supply.

FTO / Patent-Whitespace API

Composition- and claim-level prior-art and patent-whitespace screening across 306K materials patents: a preliminary technical screen for counsel, not a freedom-to-operate opinion.

In the platform for Noveon Magnetics

The most-used surfaces for a Noveon team would be the supply intelligence dashboard and the knowledge-graph explorer. The supply dashboard, built on the element-level supply risk and mineral-deposit data, gives sourcing and strategy staff a live view of Dy/Tb concentration, HHI trends, and available conversion routes from secondary streams. That dashboard becomes the artifact behind feedstock decisions and the recycled-feed pitch to OEM procurement and investor relations alike. The knowledge-graph explorer lets materials scientists interrogate Dy/Tb-lean magnet candidates and leachate-separation chemistries in a composition-360 view: structure, thermodynamic stability evidence, synthesis precedent, and provenance all visible in one place, with natural-language graph queries that do not require writing code against a database. On the IP and screening side, the freedom-to-operate and patent-whitespace workflow and the invention-opportunity hunt engine let the Noveon IP and R&D team screen candidate compositions and process routes before committing bench resources, and scan for under-protected Dy/Tb-lean and magnet-recycling whitespace worth filing into. Batch screening with the machine-learning formation-energy predictor supports rapid triage of substitution chemistries, so the team can prioritize which Dy/Tb-lean candidates to validate experimentally against the most promising, clear-path options. Dossier generation turns a completed screen into a structured report ready for licensing, investment, or OEM qualification conversations.

How an engagement works

The natural entry point for Noveon is a parallel-track engagement: a scoped data and evaluation license covering the three matched API products and a knowledge-graph seat, running alongside a bench validation of the Dy/Tb separation resin on Noveon's own magnet leachate. The data license is operational immediately and gives Noveon's sourcing, strategy, and IP teams the supply intelligence and whitespace tools they need during the scale-up phase. The bench validation answers the specific separation performance question on Noveon's actual feed chemistry, which is the gating result before a license or co-development deal on the separation assets makes economic sense. These two tracks de-risk each other: the data layer informs feed-sourcing decisions while the bench work proceeds, and the bench results inform how broadly Noveon wants to license across the integrated flowsheet and supporting assets. Upon successful benching, the natural conversion is a license or co-development agreement covering the Dy/Tb separation resin and the integrated magnet-recycling flowsheet, with the universal chelating-resin platform available as an expansion option. Commercial terms would be structured around milestones rather than flat upfront fees, reflecting the asset's stage and Noveon's preference for capital efficiency during scale-up. The market-size estimates for these assets, ranging from approximately $500 million to $5 billion depending on the specific technology and the scope of deployment, are provided as context for sizing the opportunity rather than as revenue or pricing commitments; all economics would be scoped in a term sheet following the evaluation phase.

Build the Noveon Magnetics package

Request the full dossiers and licensing terms for the discoveries above — or scope a supply, co-development, or acquisition conversation.

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Not legal advice. Patent, prior-art, whitespace and freedom-to-operate outputs are preliminary technical screens of public records, not legal opinions. Filing strategy, freedom-to-operate and prior-art conclusions must be reviewed by qualified patent counsel before any filing, licensing or enforcement decision.
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